Luogo di origine:
CINA
Marca:
JINGNING
Certificazione:
CE,ISO
Numero di modello:
RLJS
Documento:
Contattaci
PTFE Lined Thermal Expansion Bellows: Durable Fluoroplastic Fluid Isolation Flexible Joint for Severe Service Piping
The PTFE Lined Thermal Expansion Bellows is a premium, high-integrity piping component custom-engineered to manage extreme thermal expansion and isolate aggressive chemical fluids under severe service conditions. In high-temperature processing lines, rigid piping networks are vulnerable to severe mechanical stress, cracking, and anchor failure caused by continuous expansion and contraction cycles. This heavy-duty flexible joint addresses this critical engineering vulnerability by fusing a high-density PTFE (Polytetrafluoroethylene) inner lining directly within a robust, multi-layered structural elastomer bellows.
The virgin fluoropolymer liner acts as a completely non-reactive, zero-permeation fluid isolation barrier, protecting the outer structural housing from internal chemical erosion, localized oxidation, and blistering. Backed by thick, precision-machined steel flanges that distribute bolt pressure uniformly, this durable thermal bellows effortlessly absorbs multi-axial pipe displacements while simultaneously dampening destructive high-frequency vibrations from industrial pumps, ensuring maximum safety, zero-leakage security, and extended operational life across your entire severe-service infrastructure.
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Performance characteristics
Severe Service Fluid Isolation: The premium fluoropolymer liner provides complete, near-universal chemical isolation, shielding the outer structural rubber from aggressive process media, including concentrated mineral acids, harsh alkalis, and reactive organic solvents.
High-Capacity Thermal Growth Relief: The engineered single-sphere bellows configuration yields smoothly to extreme dynamic piping shifts, effortlessly absorbing concurrent axial compression, axial extension, lateral shearing, and angular misalignments caused by intense thermal cycling.
Premium Acoustic & Vibration Damping: The high-damping elastomer outer housing acts as a highly efficient kinetic energy sink, swallowing solid-borne noise, mechanical rattling, and high-frequency hydraulic pulsations from pumps and compressors right at the source.
Non-Stick, Anti-Caking Bore: The ultra-smooth, low-friction interior surface of the PTFE liner minimizes fluid friction loss, actively resists biological scaling, and prevents chemical crystallization or sediment from adhering to the inner arch wall.
Integrated Flared Full-Face Sealing: The internal PTFE liner extends completely through the throat and curls outward across the full face of the metal backing flanges, serving as a built-in, blowout-proof gasket surface that completely seals out moisture and corrosive fumes at the joint interface.
Product Specification
| Size | Length | Allowable Movements in Operation | ||||
| mm | inch | mm | Axial Compression mm | Axial Extension mm |
Transverse Movement mm |
Angular Deflection mm |
| 25 | 1 | 130/152 | 20 | 12 | 14 | 15° |
| 32 | 1 1/4 | 95/130/152 | 20 | 12 | 14 | 15° |
| 40 | 1 1/2 | 95/130/152 | 20 | 12 | 14 | 15° |
| 50 | 2 | 105/130/152 | 20 | 12 | 14 | 15° |
| 65 | 2 1/2 | 115/130/152 | 20 | 12 | 14 | 15° |
| 80 | 3 | 130/135/152 | 20 | 12 | 14 | 15° |
| 100 | 4 | 130/152 | 20 | 12 | 14 | 15° |
| 125 | 5 | 130/152/165 | 20 | 12 | 14 | 15° |
| 150 | 6 | 130/152/185 | 20 | 12 | 14 | 15° |
| 200 | 8 | 130/152/210 | 20 | 12 | 14 | 15° |
| 250 | 10 | 130/203/230 | 20 | 12 | 14 | 15° |
| 300 | 12 | 130/203/245 | 25 | 16 | 22 | 15° |
| 350 | 14 | 200/255 | 25 | 16 | 22 | 15° |
| 400 | 16 | 200/255 | 25 | 16 | 22 | 15° |
| 450 | 18 | 200/255 | 25 | 16 | 22 | 15° |
| 500 | 20 | 200/255 | 25 | 16 | 22 | 15° |
| 600 | 24 | 260 | 25 | 16 | 22 | 15° |
| 700 | 28 | 260 | 25 | 16 | 22 | 15° |
| 800 | 32 | 260 | 25 | 16 | 22 | 15° |
| 900 | 36 | 260 | 25 | 16 | 22 | 15° |
| 1000 | 40 | 260/300 | 25 | 16 | 24 | 15° |
| 1100 | 44 | 300 | 25 | 16 | 24 | 15° |
| 1200 | 48 | 300 | 25 | 16 | 24 | 15° |
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Note: If the medium is oil, acidic or alkaline substances, and there are special requirements for the working temperature, you can customize it by sending a letter or drawing. Please specify when ordering |
Product Details
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Production Flow
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1.Raw material Top level CR/EPDM/NBR rubber raw materials, No recycled rubber |
2.Plasticating and mixing Special Formulation for better Bending with Nylon,For Better Strength,Sealing |
3.Workblanks wraping Cooper plated steel wire reinforcement prevent pull off |
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4.Vulcanizing Automatic vulcanization machine ensure vulcanization time and pressure |
5.Inspecting |
6. Packaging |
Application
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Rubber Expansion Joint Standard are widely used in various fields, including construction, chemical industry, shipbuilding, tap water, gas, chemical pipelines, petroleum pipelines, food pipelines, air conditioning pipelines, and sewage treatment.
Our Services
1.24-hour online
2.Free samples provided
3.Support customization
4.Provide drawings
5.Multiple payment styles to choose from
6.Factory inspection (material, specifications, quantity, pressure, packaging)
7.Long warranty period
8.Suitable packaging for transportation
Our Customer
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Certificate
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FAQ
Severe service refers to piping environments that experience a brutal combination of high temperatures, high pressures, frequent thermal cycles, and highly corrosive or volatile process fluids. Standard unlined rubber joints or rigid alloy loops will rapidly fail under these combined stresses, but this PTFE-lined composite joint provides the optimal balance of total chemical resistance and mechanical flexibility needed to survive these conditions safely.
Because engineered fluoroplastics are naturally more rigid than standard synthetic rubber compounds, a PTFE-lined bellows will exhibit slightly higher stiffness and a moderately reduced maximum movement allowance compared to an unlined rubber joint of the exact same dimensions. However, our advanced pressure-vulcanization process ensures the liner perfectly mirrors the bellows configuration, preserving excellent multi-axial compensation while maintaining total chemical safety.
In many chemical and process networks, the media being transported is completely incompatible with standard elastomers like EPDM, NBR, or natural rubber, which would quickly swell, harden, or dissolve upon contact. "Fluid isolation" means the continuous, heavy-walled PTFE liner acts as an absolute physical barrier, ensuring the flowing chemical only ever contacts inert fluoroplastic, leaving the outer structural rubber completely protected to perform its mechanical damping duties.
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